Responsible for developing, implementing, and improving manufacturing processes to increase throughput, ensure quality, and reduce cost through data-driven analysis and hands-on process design. This role plays a key part in creating efficient production methods and maximizing the performance of laser cutting, turret punching, and press brake operations while supporting safe, scalable, and reliable manufacturing.
Key Responsibilities
- Develop, implement, and optimize manufacturing processes to improve safety, quality, delivery, and cost (SQDC) performance
- Program and optimize laser cutting machines, turret punches, and press brakes to ensure efficient production, material utilization, and cycle time reduction
- Analyze production data to identify bottlenecks and inefficiencies; implement corrective actions to improve throughput and reduce downtime
- Lead continuous improvement initiatives using Lean manufacturing principles (5S, Kaizen, SMED, standard work)
- Create and maintain work instructions, process documentation, and standard operating procedures
- Coordinate installation, startup, and integration of new equipment, tooling, and automation systems
- Troubleshoot production and equipment issues in collaboration with operators, maintenance, and engineering teams
- Provide technical input and cost justification for capital equipment purchases and process upgrades
- Collaborate with suppliers and customers to define manufacturability and resolve technical issues
- Drive root cause analysis (RCA) for quality and production issues and implement sustainable solutions
- Support production scheduling and ERP/MES systems to improve workflow and resource planning
- Track and report key performance metrics such as OEE, scrap, cycle time, and uptime
Skills & Qualifications
- Strong understanding of fabrication and manufacturing processes
- Hands-on experience programming laser cutting systems (e.g., fiber lasers), turret punches, and CNC press brakes
- Experience with nesting software and optimizing material utilization
- Working knowledge of CAD/CAM software (e.g., SolidWorks, AutoCAD, or similar)
- Experience with Lean manufacturing and continuous improvement tools
- Strong analytical and problem-solving skills with ability to use production data to drive decisions
- Ability to manage projects and coordinate cross-functional teams
- Effective communication skills with both shop floor and leadership teams
Educational Requirements
- Bachelor’s degree in Engineering or related field (or equivalent experience)
Experience
- 3+ years of experience in a manufacturing environment
- Experience in metal fabrication or sheet metal production strongly preferred
- Demonstrated experience with CNC programming and process optimization in a production setting
The salary range for this position is $68,000 to $96,000. Actual compensation will be determined based on experience, qualifications, and skillset. This position requires a full-time, onsite presence at our Wheeling, IL location.
