Solestial
Posted 1w ago

Process Engineer - Solar Cell Module Manufacturing & Integration

Solestial
Tempe, Arizona, United States
OnsiteFull Time
Responsibilities
  • developing processes
  • executing trials
  • troubleshooting issues
Requirements
  • Bachelor's degree in a relevant engineering or materials field and 5+ years in process
  • Materials, or manufacturing engineering. Requires hands-on hardware process development
  • Materials expertise
  • Validation
  • Troubleshooting, and continuous improvement
Technical tools mentioned
DOESPCPFMEA

Job description

The Company:
Solestial is pioneering the future of space-based solar power by developing advanced solar technologies optimized for the harsh conditions of space. Our innovative, low-cost, and scalable solar arrays are engineered for next-generation satellites, spacecraft, and orbital infrastructure. We are driven by a mission to power the space economy and unlock limitless opportunities in orbit and beyond.
 
The Role:
As a Process Engineer – Solar Cell Module Manufacturing & Integration, you will develop, optimize, and implement the materials and manufacturing processes used to build Solestial’s solar modules. You will work closely with Product, Manufacturing, Equipment, and Quality teams to translate module designs into reliable, repeatable, and scalable production processes.


The Company:
Solestial is pioneering the future of space-based solar power by developing advanced solar technologies optimized for the harsh conditions of space. Our innovative, low-cost, and scalable solar arrays are engineered for next-generation satellites, spacecraft, and orbital infrastructure. We are driven by a mission to power the space economy and unlock limitless opportunities in orbit and beyond.
 
The Role:
As a Process Engineer – Solar Cell Module Manufacturing & Integration, you will develop, optimize, and implement the materials and manufacturing processes used to build Solestial’s solar modules. You will work closely with Product, Manufacturing, Equipment, and Quality teams to translate module designs into reliable, repeatable, and scalable production processes.


The Company:
Solestial is pioneering the future of space-based solar power by developing advanced solar technologies optimized for the harsh conditions of space. Our innovative, low-cost, and scalable solar arrays are engineered for next-generation satellites, spacecraft, and orbital infrastructure. We are driven by a mission to power the space economy and unlock limitless opportunities in orbit and beyond.
 
The Role:
As a Process Engineer – Solar Cell Module Manufacturing & Integration, you will develop, optimize, and implement the materials and manufacturing processes used to build Solestial’s solar modules. You will work closely with Product, Manufacturing, Equipment, and Quality teams to translate module designs into reliable, repeatable, and scalable production processes.


Your Mission:
  • Develop, optimize, and implement manufacturing processes for solar cell module assembly and integration.
  • Collaborate with design engineering in the evaluation and selection of materials, including polymers, adhesives, thermal interface materials, and electrical insulation materials.
  • Translate product and design requirements into practical manufacturing processes, work instructions, and process specifications.
  • Plan and execute process trials, experiments, and qualification activities to improve yield, quality, reliability, and manufacturability.
  • Coordinate materials characterization, process validation, design verification, and hardware qualification testing.
  • Troubleshoot materials, process, and integration issues in partnership with Manufacturing, Product, Equipment, and Quality teams.
  • Support the transfer of new module designs and processes from development into production.
  • Develop process controls, acceptance criteria, and standard methodologies that ensure consistent, high-quality module production.
  • Support supplier selection, material qualification, and ongoing supplier improvement efforts.
  • Identify opportunities to improve process capability, cycle time, cost, and scalability as production grows.


  • What You Bring:
  • Bachelor’s degree in Materials Science, Chemical Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field.
  • At least 5 years of experience in process engineering, materials engineering, or manufacturing engineering, preferably within the solar, semiconductor, aerospace, or advanced manufacturing industries.
  • Hands-on experience developing, optimizing, and implementing manufacturing processes for complex hardware or assemblies.
  • Strong knowledge of materials selection, characterization, and testing, particularly polymers, adhesives, thermal interface materials, and electrical insulation materials.
  • Experience translating product requirements into manufacturing processes, material specifications, process specifications, and work instructions.
  • Experience with process validation, qualification testing, troubleshooting, root-cause analysis, and continuous improvement.
  • Ability to use structured process-development tools such as DOE, SPC, process capability analysis, and PFMEA.
  • Experience supporting the transfer of new products or processes from development into manufacturing.
  • Familiarity with supplier selection, material qualification, supplier development, and ongoing performance evaluation.
  • Strong cross-functional communication skills and the ability to work effectively with Product, Manufacturing, Equipment, and Quality teams.


  • What Gives You an Edge:
  • Experience with solar cell or solar module manufacturing, assembly, and integration.
  • Background in semiconductor, photovoltaic, aerospace, or other high-reliability manufacturing environments.
  • Hands-on experience with module integration processes such as bonding, lamination, encapsulation, interconnection, thermal management, or insulation.
  • Experience scaling new materials and processes from development through qualification and production.
  • Familiarity with spaceflight hardware requirements, environmental testing, and qualification standards.
  • A practical, hands-on approach to troubleshooting and a willingness to work directly with equipment, materials, and production teams.
  • Comfort operating in a fast-paced environment where processes are still being developed and priorities evolve.


  • Our Benefits:
  • Competitive salary
  • Generous, high-quality medical, dental, and vision coverage on day one of employment
  • 15 vacation days, 5 sick days, and 10 paid holidays annually - with an extended holiday break at year’s end
  • 401K with employer match up to 4% of salary
  • Employer-paid short-term and long-term disability and employer-sponsored life insurance
  • Your work will literally go to space!
  • About Solestial

    Space solar manufacturer supplying radiation-hardened silicon photovoltaic cells and modules to commercial and government customers.

    Similar jobs

    Process Engineer roles near Tempe, Arizona
    2d
    Save
    Mark Applied
    Hide
    Sr. Process Engineer
    Mesa, Arizona, United States
    OnsiteFull Time
    XNRGY Climate Systems
    XNRGY Climate Systems: Privately held Canadian HVAC and liquid-cooling manufacturer serving data centers, healthcare, clean rooms, and life sciences.
    7+ YOEBachelor’s degree in mechanical, industrial, manufacturing engineering, or related field; 7+ years in manufacturing engineering; DFM and NPI experience; CAD and design/simulation software knowledge; strong analytical, communication, and leadership skills.
    MES, CAD, PFMEA, Industry 4.0
    3d
    Save
    Mark Applied
    Hide
    Microelectronics Ultrapure Water (UPW) Senior Process Engineer
    Phoenix, Arizona, United States
    RemoteFull Time
    Veolia Water Technologies
    Veolia Water Technologies: Veolia subsidiary designing municipal and industrial drinking-water, wastewater, and sludge-treatment systems.
    10+ YOEBachelor's or advanced engineering degree, 10+ years of UPW treatment design experience, microelectronics process expertise, system integration skills, and PE licensure or willingness to obtain it.
    WinFlows, WAVE, GasCAD, Liqui-Cel GTM, Google Sheets, Microsoft Excel
    6d
    Save
    Mark Applied
    Hide
    Process Engineer II
    Casa Grande, Arizona, United States
    OnsiteFull Time
    Hexcel
    HexcelNYSE: HXL: Global leader in advanced lightweight composite technology.
    4+ YOEBachelor's degree in engineering or a related technical field and 4+ years of engineering experience required. Lean and Six Sigma knowledge, statistical software, Microsoft Office, project leadership, and U.S. work eligibility required.
    8-D Problem Solving, Causal Mapping, 9P Problem Solving, DMAIC, Design of Experiments (DOE), MES, MRP, Microsoft Word, Microsoft Excel, Microsoft PowerPoint, Microsoft Outlook, Lean, Six Sigma, Environmental Management System (EMS), Management of Change (MOC)
    1w
    Save
    Mark Applied
    Hide
    Process Engineer
    Chandler, Arizona, United States
    $67k-$124k/yr OnsiteFull Time
    PacSci EMC
    PacSci EMC: A privately held aerospace and defense manufacturer of pyrotechnic components, energetic materials, and safety subsystems.
    3+ YOEBachelor's degree in chemical engineering, chemistry, or related discipline preferred; 3+ years relevant engineering experience preferred; requires process safety, chemical synthesis, statistical analysis, and manufacturing experience.
    Microsoft Word, Microsoft Excel, Microsoft PowerPoint, Microsoft Access, Microsoft Visio, Microsoft Project, Minitab, JMP, PLC, FMEA
    1w
    Save
    Mark Applied
    Hide
    Process Engineer
    Chandler, Arizona, United States
    OnsiteFull Time
    PacSci EMC
    PacSci EMC: A privately held aerospace and defense manufacturer of pyrotechnic components, energetic materials, and safety subsystems.
    3+ YOEBachelor's degree in chemical engineering, chemistry, or a related field preferred; 3+ years relevant engineering experience preferred; requires process safety, chemical synthesis, statistical analysis, and manufacturing experience.
    Microsoft Word, Microsoft Excel, Microsoft PowerPoint, Microsoft Access, Microsoft Visio, Microsoft Project, Minitab, JMP, PLC, FMEA, PHA, MOC, PSSR
    1w
    Save
    Mark Applied
    Hide
    Senior Process Engineer - Automated Optical Inspection
    Tempe, Arizona, United States
    $103k-$155k/yr OnsiteFull Time
    Medtronic
    MedtronicNYSE: MDT: Global leader in medical technology and healthcare solutions.
    4+ YOEBachelor's degree plus 4 years relevant experience, master's plus 2 years, or PhD. Requires AOI, wafer manufacturing, statistical analysis, validation, risk management, and system integration expertise.
    Automated Optical Inspection (AOI), Design for Reliability Manufacturing (DRM), Design for Six Sigma, Lean Six Sigma, Minitab, JMP, Python, SQL
    1w
    Save
    Mark Applied
    Hide
    Senior Process Engineer - Automated Optical Inspection
    Tempe, Arizona, United States
    $103k-$155k/yr OnsiteFull Time
    Medtronic
    MedtronicNYSE: MDT: Global leader in medical technology and healthcare solutions.
    4+ YOEBachelor's degree and 4+ years relevant experience, master's and 2+ years, or PhD. Requires AOI, manufacturing, statistical analysis, validation, and cross-functional engineering expertise.
    Automated Optical Inspection (AOI), Design for Reliability Manufacturing (DRM), Design for Six Sigma, Lean Six Sigma, Minitab, JMP, Python, SQL
    1w
    Save
    Mark Applied
    Hide
    Principal Process Engineer / Customer Technologist
    Santa Clara or Phoenix or Austin
    $172k-$237k/yr OnsiteFull Time
    Applied Materials
    Applied MaterialsNASDAQ: AMAT: Global leader in materials engineering for the semiconductor industry.
    8+ YOERequires a BS or equivalent experience and 8–15+ years in semiconductor process engineering or technology development, with customer-facing wafer fabrication, process integration, yield improvement, and technology transfer experience.
    Design of Experiments (DOE), JMP, Minitab, SPC, Root Cause Analysis, 8D, FMEA, Fishbone